Georgia Fiero Club Forum

All Things Fiero => General Fiero Discussion => Topic started by: MetalBlue85GT on April 14, 2013, 12:51:02 pm

Title: New Symptom - On way home from Club meeting
Post by: MetalBlue85GT on April 14, 2013, 12:51:02 pm
Car - 85 GT 2.8 stock Automatic. no known engine mods.
- I have not replaced anything in the ignition system.
- i have not checked timing yet.
- this is the first time this has acted this way in 500 miles since I bought it.
- Only engine work was to put the EGR system back to stock (uncapped it).


After good food and good company ~ my son and I started off for the forty mile drive home. In stop and go for about 20 minutes speed started to pick up and we were cruising about 60. as i accelerated slowly the car would start to stall and then fire back up and run fine; when I woudl settle in to cruise again and accelerate it woudl load up stall and fire back up and act fine.

So here is where I started my troubleshooting: I was @ cruise about 60mph, pushed deeper into the pedal this time it full an stalled and then backfired when it lit back up. Once it recovers from teh stall it is normal with all the power and response. But once i keep a steady pedal for a short time and accelerate it does this. Once I was off the free way i tried it at cruise at 35 - same results - 45 same results.

I have it parked in the garage at this time and I am thinking I am goint o take it on a local ride to see if it is still there after a cool down as start up again.

After I hear back from you fine fiero owners I will decside where to begin.

Timing, Plugs, wires, cap, rotor.

What are your preferences on Plugs. Mine in my boat are iridium - I was thinking the same due to the higher RPMs of the 2.8 Auto on the freeway.
Title: Re: New Symptom - On way home from Club meeting
Post by: Fierofool on April 14, 2013, 01:39:46 pm
For some reason the Fiero likes the original stock plugs gapped at .45.  The fancy plugs just seem to give problems.  AC Delco R43TS6 would be the correct ones.  I've run into some discrepancy on the plug gap.  My 87 owners manual that came with the car says the gap should be .60 but the decal underneath the decklid says .45.  All my other cars also have .45 on the decklid.

Stall out at acceleration can be the TPS or maybe the MAP sensor.  Timing would be suspect unless it just started suddenly.  Be careful on the TPS.  The attachment screws are aluminum and tend to break off in the throttle body.  You can't drill them out and tap for a larger size because the TPS won't accept a larger screw so the only way to repair is to install a thread-sert, which would require removing the throttle body.  SO, I'd mess with the TPS as a last resort. 
Title: Re: New Symptom - On way home from Club meeting
Post by: MetalBlue85GT on April 14, 2013, 04:22:50 pm
Thank you MAP sensor will be first and easiest. it doesnt make sense that it would jsut start doing that while it is still purring so nicely at every other point.

I forgot to mention - Pervious owner removed catalytic and recently replaced O2 sensor howerver since it was running soooo rich with the EGR capped maybe that is a nother place to look. I will get both and change them one at a time to see if that works first.

And no Check engine light yet since I bought it.
Title: Re: New Symptom - On way home from Club meeting
Post by: CowsPatoot on April 14, 2013, 05:02:55 pm
Have you verified the Check Engine light works?  Does it come on for the self-test when you first turn the key?
Title: Re: New Symptom - On way home from Club meeting
Post by: Fierofool on April 14, 2013, 05:19:01 pm
The catalytic converter wouldn't have any effect on anything but sound.  A common cause of excessive rich mixture is the Coolant Temperature Sensor.  It will usually cause the exhaust to burn your nose and eyes.  We have a temperature sensor values chart in our tech tips section that gives ohm resistance at various temperatures.  If your CTS is saying the engine is cold it will tell the ECM to increase the fuel flow.  It usually won't set a trouble code, either. 

Check the vacuum line coming off the MAP.  If you have a MightyVac hand vacuum, pull about 5 inches of vacuum to see if it leaks down.  Could be a small crack in the line.  These are just some of the areas that can cause a stumble when you accelerate.  Check all the vacuum lines that connect to the intake.  There are two that are difficult to find underneath the throttle body and the neck of the intake.  Make sure they're well connected. 

Removal of the EGR system can also cause backfires if not done correctly as can vacuum leaks.
Title: Re: New Symptom - On way home from Club meeting
Post by: Fierofool on April 14, 2013, 05:42:25 pm
Just found this on Pennocks.  Might be helpful.   http://www.fiero.nl/forum/Forum2/HTML/128023.html
Title: Re: New Symptom - On way home from Club meeting
Post by: Raydar on April 15, 2013, 06:24:55 pm
I'm inclined to think it's the TPS, or related.
The TPS responds directly to throttle input.
Think of it this way: On a carb, you have an accelerator pump. On EFI, you have the TPS, and the ECM and injectors responding to it.
The injectors have to provide an electronic "pump shot". The TPS is the only thing that moves quickly enough to make that happen.
Title: Re: New Symptom - On way home from Club meeting
Post by: MetalBlue85GT on April 15, 2013, 06:54:57 pm
So the test drive - I drove it to work this am in traffic and in some of the same crusing speeds. no repeat. - When i drove it home same thing which was no repeat of the symptom.

I will tinker with it over the next few weeks and post what i find here. I love the mightyvac idea - i do have one...

good times
Title: Re: New Symptom - On way home from Club meeting
Post by: TopNotch on April 15, 2013, 09:36:49 pm
Have you replaced your fuel filter?
Title: Re: New Symptom - On way home from Club meeting
Post by: MetalBlue85GT on April 16, 2013, 08:27:43 pm
Previous owner said he did but thats another good idea. I will have to look into that one.
Title: Re: New Symptom - On way home from Club meeting
Post by: MetalBlue85GT on June 29, 2013, 11:10:49 am
So shortly after I started this Thread I had the Ignition module fail. Since I didn't have any symptoms after that drive home from the Club meeting I just assumed that it was tied to that some how. So after two - three solid weeks of driving to and from work it happened again. It was a hot 90 degree day with the AC running and same symptoms again at cruise any speed if I accelerate; slow or fast; it starts to stall, if I push harder is stalls harder. if I back off it catches:

but something new happened - It did not seem to down shift properly when I came to a stop and stalled the car. it starts right back up but I put it into gear it stalls again.

I cycled the auto shifter through all gears and then tried again and it down shifted and started to act normal then it will do it again as I came into my neighborhood and stopped at stop signs. I let it sit for a week before I would drive it. I took it around close on a cool day and nothing. So I drove it June 28th to work and in the morning nothing but again its back on the way home this time with no AC running. it was a hot day Friday.

I also noticed that this happens when the cars temp gauge is elevated a line past what it normally sits at.

All this may not be related but just wanted to share.

Here is the list I am going to start now that its back two times in a row:

-MAP Sensor and vacuum hoses
- Plugs, Cap and rotor
- Fuel Filter
- last resort TPS - And I am reading the Pennocks link now.
Title: Re: New Symptom - On way home from Club meeting
Post by: TopNotch on June 29, 2013, 05:07:40 pm
but something new happened - It did not seem to down shift properly when I came to a stop and stalled the car. it starts right back up but I put it into gear it stalls again.

It's the torque converter control (TCC) solenoid. Not to hard to replace. For a temporary fix, pull the blue wire on the firewall side of the transmission.
Title: Re: New Symptom - On way home from Club meeting
Post by: MetalBlue85GT on June 29, 2013, 06:51:48 pm
I will try that this week seems easy to troubleshoot - I just have to go drive it for 30 mins in stop and go traffic.
Title: Re: New Symptom - On way home from Club meeting
Post by: MetalBlue85GT on July 01, 2013, 06:40:08 pm
Pulled the wire  and no issues. Thanks for all the help.

That is next on my list of to dos; probably over this weekend.
Title: Re: New Symptom - On way home from Club meeting
Post by: TopNotch on July 01, 2013, 10:29:01 pm
Your fuel mileage will suffer with the wire disconnected, since the torque converter will not lock up. And your car may over-heat if you drive it hard. But at least, you can drive the car.
Title: Re: New Symptom - On way home from Club meeting
Post by: MetalBlue85GT on July 04, 2013, 11:23:04 am
Looks like I have a compounded problem. Started dieing in turns and when I accelerate. tank is less than 1/2 so I am going to filler up first. then checkout. next will be the fuel filter and then troubleshoot the pressure and pump.

But one thing at a time - so I know. its going to be a fun few weeks - I am lucky I have a backup car. just the 11mpg is going to hurt after getting 22 for so long. :)

Thanks for the help.
Title: Re: New Symptom - On way home from Club meeting
Post by: Fierofool on July 04, 2013, 01:07:14 pm
If the problem goes away with a full fuel tank and returns when it gets back down to around 1/2 tank, you are probably looking at a deteriorated hose inside the tank.  That's about the point where they start to suck air if the hose has rotted due to the ethanol spiked gasoline.  NAPA sells a 5/16" hose that's ethanol submersible.  There is a difference in ethanol resistant and ethanol submersible.  Ethanol resistant will withstand ethanol running through it but won't withstand ethanol contact on the outside. 

The hose is rather expensive at about a buck an inch for a 6 inch piece in a blister pack.  But it's worth it to not have to worry about again. 

Edited to refer you to the Tech Tips section, Replacing A Fuel Pump.   

I will be moving this topic to the Tech Tips section this afternoon since it deals with problems and solutions. 
Title: Re: New Symptom - On way home from Club meeting
Post by: MetalBlue85GT on August 04, 2013, 08:12:22 pm
Well my issue of stalling on the freeway and at stop signs was quickly identified when I pulled the TCC wire from the tranny. However since that is now disconnected I have an underlying issue I am going to start working on and I would like to start a discussion on here.

Here are the symptoms:

After I start it first thing in the AM and with the TCC disconnected everything runs fine for the first 15 mins. After a solid warm up I am stalling (no back fires) and then fires back up. It happens at all drive speeds to include stops. last time I drove the car it first happened in a sharp turn with half a tank of fuel.

Right now I have it in the Garage about to change the TCC - then back to trouble shooting this underlying issue.

I will start with the obvious from the thread above.

Any other ideas that when the car gets warm - that it just randomly either quits firing or stops fuel delivery - It is going to be hard to trouble shoot since its sporadic.

Anyone close (Acworth) wanna go for a ride and see it first hand?
Title: Re: New Symptom - On way home from Club meeting
Post by: TopNotch on August 05, 2013, 09:48:17 am
Things that can cause a Fiero to run poorly once warmed up...
Ignition module
"Fancy" spark plugs (iridium, platinum, etc.)
Fuel system (filter, pump)
Sensors
Worn engine (causing drop in oil pressure)

Experts out there, feel free to add to this list.
Title: Re: New Symptom - On way home from Club meeting
Post by: MetalBlue85GT on January 26, 2014, 04:12:18 pm
So TCC replace fixed it from Stalling in traffic, But I still have a second similar yet different symptom over the last 6 months. After it warms up 1-1.5 hours it stalls only when in gear or when I put a load on it. It revs fine.

I am in the middle of replacing the magnetic Pickup and I have a shattered magnet and need it replaced. (I put a request in the Market).

http://www.fiero.nl/forum/Forum2/HTML/131555.html#p8

Here is my Pennocks listing... has a lot of detail.

I put pictures in there too.

I have been doing one fix at a time, and I am almost all the way through the ignition system and I changed the Fuel Filter to, both sides of the fuel looked clean that poured out of the filter.

Any other pointers?
Title: Re: New Symptom - On way home from Club meeting
Post by: Fierofool on January 26, 2014, 05:34:57 pm
I have one of those distributors that the bearing went bad in and the screw holes for the cap stripped out.  It's from Advance and I think it's a Dorman distributor.  It isn't very old, so the magnet should still be good.  You can have it.  I'll bring it to the meeting in February.  It also has a good pickup coil. 
Title: Re: New Symptom - On way home from Club meeting
Post by: MetalBlue85GT on January 26, 2014, 08:41:16 pm
Thank you - There are 3 screws holding the magnet on - check yours to see if the magnet is in one piece. I found a replacement Distributor from advance Auto And they were running a 40 off sale and free shipping; I should have mine running by Friday - Fiero Store was ridiculous - 169 - 50 core.

If yours is in one piece this will make a good distributor I can offer it to the Market for free or donor Car. If the new distributor fixes this intermittent issue then I can plan to come out to the meeting again...

I am sure in Spring when I clean out the garage I am going to bring all of my extras out for people to pick through. just so I don't throw anything away.
Title: Re: New Symptom - On way home from Club meeting
Post by: Fierofool on January 26, 2014, 10:56:10 pm
The one I have isn't very old, so the magnet is probably good.  The pickup coil is good.  The only thing this distributor is good for after removing the magnet and pickup coil would be to grind off the gear and use it as an oil pump primer to get the engine oiled up after a rebuild. 

We have a good engine and what should be a good distributor in the original Joel Project, and there's one that's at least operational in the Joel Project #2 car.  We can make one of our two and sell it to fund the Joel Project. 

BTW, the distributor you're getting from Advance is the same one you would get from The Fiero Store. 
Title: Re: New Symptom - On way home from Club meeting
Post by: MetalBlue85GT on January 29, 2014, 06:38:55 am
I cannot wait to see if this Distributor fixes the problem. It shipped From Dallas and is at the GA facility (inclement weather) tagged on it. Too bad I don't have it for my snow day today.
Title: Re: New Symptom - On way home from Club meeting
Post by: MetalBlue85GT on February 01, 2014, 03:55:09 pm
The new distributor did not fix the problem - looks like a I am finally going to Go into the tank.

I am going to work on all the grounds first but I am sure I will end up on the tank next.
EDIT - All engine grounds have been updated. Next are the few hundred through out the car.

Test drive today to see if the symptoms change.

And I will be adding a Fuel Pressure gauge temporarily.

Title: Re: New Symptom - On way home from Club meeting
Post by: MetalBlue85GT on February 03, 2014, 09:10:02 pm
On PFF - one of the posts talked about a blower and tubes that cool the Coil and Alternator.

Does anyone know because mine is missing That I would definitely have this kind of problem? I do not have blowers for engine  area.

Update - Added new grounds to engine block to Frame and removed and reinstalled after a good dremel pass - Didn't fix the stalls but the windows roll up faster Dash lights are brighter and Electric locks open and close better.

Added the fuel Pressure gauge - 41 psi with car off - bleeds off to 20 PSI in 20 minutes.
started the Car and it ran just below 40 PSI. NEXT I Will heat the car up to stalls and check again.  Probably Saturday unless I get off earlier this week.

Randy
Title: Re: New Symptom - On way home from Club meeting
Post by: Fierofool on February 03, 2014, 10:22:31 pm
Yes, on 85-87 V6 models there is a pair of metal tubes bolted to the trunk wall.  One points at the ignition coil and the other points down at the alternator.  The blower is hidden in the upper level, right side of the trunk behind the carpet.  If the tubes are missing, you can turn on the AC and put your hand down where the tubes were previously located and feel the air if the blower is working.

Some say you don't need the tubes.  Their basis is that they were absent on the 88's.  The reason they weren't needed is that the 88 uses a smaller alternator that runs cooler and the crossover pipe was moved away from the ignition coil and distributor. 

Normal fuel pressure should be about 43.5 psi and drop to about 39-40 when running at road speed.  You should be able to hold pressure for at least a half hour.  With low fuel pressure, you would be starving the engine and I could see the possibility of it stalling when you come to a stop because of the low system pressure. 

Title: Re: New Symptom - On way home from Club meeting
Post by: MetalBlue85GT on February 05, 2014, 05:31:56 am
I found the Blower and the Relay was lying there not hooked up. I will power check the blower at the next opportunity.  I will see what Alternator is has on it  to see if there is a reason that it was disconnected.

I cant imagine that this Blower is the reason but I am still convinced that it has something to do with heat.

Whether it is 90 out or 20 out; at the 1 to 1.5 hour mark this thing stalls. the second odd symptom is that it dies easier with an electrical load once it does start the stalling. I noticed that in 20 degree whether it starts after waiting a shorter amount of time then it did last summer and Fall.

Electrical is FM to me and I always hated chasing Gremlins in aircraft.

More to come.


Randy
Title: Re: New Symptom - On way home from Club meeting
Post by: Fierofool on February 05, 2014, 08:23:22 am
The blower only works when the engine fan is running.  That happens if you turn on the AC or the engine temp gets high enough to turn on the front cooling fan.  Even if you have the late style small alternator, your crossover pipe is still close to the coil and ignition module, which also benefit from the blower.  I agree that the blower isn't the cause of stalling. 

Once it begins the stalling tactic, have you tried putting it into neutral as you're approaching a stop sign or light?  Maybe it has a Stahl torque converter installed in it.  ;)
Title: Re: New Symptom - On way home from Club meeting
Post by: MetalBlue85GT on February 05, 2014, 07:31:34 pm
Nice Stahl...

Well I hooked up the relay tonight and the Blower works. I found duct that has a flange but no pipes connected. It is only stalling after 1 to 1.5 hours of run time. The duct is blowing light breeze cool air bit it is not right on to the ALT. and nothing going to the coil area. f

It runs well until the first stall. I have it running out there now trying to get to stall point. I have a test light Fluke and my Pressure gauge all hooked up.

electrical charge is 14.21v running. The RPMs dip 300-400 RPM when I run the headlights up. I have an electrical load on it now trying to force the stall.

I will let you know. Thank you for the conversation.
Title: Re: New Symptom - On way home from Club meeting
Post by: Fierofool on February 05, 2014, 08:39:04 pm
This pic was borrowed from weloveour86se.  The red ones are positioned beside the stock ones which are in place.  You can see the tubes coming out of the trunk wall and going to the ignition coil.  The one pointing at the back of the alternator is a little obscured.  In addition to the tube, the alternator has a metal shield on it that captures the air from the tube and helps direct it into the alternator. 
Title: Re: New Symptom - On way home from Club meeting
Post by: MetalBlue85GT on February 06, 2014, 08:26:55 pm
Perfect picture - I don't have those. haha

Someone in PFF also posted that pic today on a thread I have there too.

I will work on the Car this Saturday morning and possibly drive my other addiction to the Club meeting. Well since I have only been to one meeting last year I guess I need to stay consistent and have another this year. maybe that way I will get the bug to get my Fiero someday.   I will bring all of my extra parts to donate to the donor car.

Much rather put them there than the trash when I clean out the garage this spring.
Title: Re: New Symptom - On way home from Club meeting
Post by: MetalBlue85GT on February 08, 2014, 04:24:58 pm
Finally got it to stall consistently - a fuel Pump change is going to fix it. I am waiting for the engine to cool down then the tank is coming out.

I hope the meeting was good - Hopefully I can get this on the road solid after this weekend.

When it starts to stall the fuel Pressure dropped to 20 and fluxing - the Battery read 13.8v while running (seemed a little low but the car was running for an hour. so it was hot)

The test light stayed steady at the power on the aldl pin.



Title: Re: New Symptom - On way home from Club meeting
Post by: MetalBlue85GT on February 10, 2014, 09:42:39 pm
Pump is replaced. The car didn't blow up when I turned the key on and after the second time I had 42 psi. I will start it outside of my garage in the next few days.

thanks for all the support. I will post here if it stalls again. I may need an ECM upgrade if this pump does come through.
Title: Re: New Symptom - On way home from Club meeting
Post by: Fierofool on February 10, 2014, 10:21:23 pm
If you're thinking about the 7730 upgrade, these cars, if V6's, have the EGR and the 7730 ECM's.  Get as much harness to each as you can get. 

http://www.pullapart.com/inventory/search.aspx
Title: Re: New Symptom - On way home from Club meeting
Post by: MetalBlue85GT on February 14, 2014, 09:52:24 am
Good news - The Pump solved the stalling - I really want to claim victory on this. I drove it around town for the first hour with no hiccups so I took it onto the highway for a 18 mile run - check good - then I let it idle in the drive way another 15 minutes.

- no issues putting the load on the electrical system.
- no stalling at all.

Putting this issue to bed.

Starting a new post though TCC started to act up again - I just replaced it.