Georgia Fiero Club Forum

All Things Fiero => Tech Tips, Tech Questions => Topic started by: WV Mike on November 30, 2014, 06:18:17 pm

Title: Outer window seal
Post by: WV Mike on November 30, 2014, 06:18:17 pm
Started to replace the outer window seal. Bought the universal ones from JC Whitney. I'll post some pictures of how they turn out once I'm done. Here is the part that I bought:

http://www.jcwhitney.com/fairchild-industries-glass-weatherstrip-seal/p3039069.jcwx?skuId=225817&&filterid=u0 (http://www.jcwhitney.com/fairchild-industries-glass-weatherstrip-seal/p3039069.jcwx?skuId=225817&&filterid=u0)

JC Whitney SKU #: JCW-819751.
Title: Re: Outer window seal
Post by: Fierofool on November 30, 2014, 08:32:42 pm
If you can, take some pictures of the steps along the way and any modifications you have to make.  Do you have Rodney's Dew Wipe Tool to help in removal of the old seal? 
Title: Re: Outer window seal
Post by: WV Mike on December 01, 2014, 08:24:56 am
D'ont have his tool. Bought similar USAF tool. But it is not working due to too much rust. Tried P B blaster also. Remove outer door skin. I used a dremel tool to cut the back off of the screws and drilled out the screws. Cut the seal to size. I am hoping to have it done for one side later this afternoon.
Title: Re: Outer window seal
Post by: Fierofool on December 01, 2014, 09:04:32 am
I've found that a wood wedge that's used for adjusting and setting household doors and windows frames works well for exerting pressure against the tool by jamming it down between the window and tool.  It protects the window while keeping the tool bit from slipping out of the screw head. 
Title: Re: Outer window seal
Post by: WV Mike on December 01, 2014, 12:09:53 pm
I used a sparkle knife wedged between glass and drill bit. I couldn't find my wood wedges and this worked.
Title: Re: Outer window seal
Post by: WV Mike on December 01, 2014, 09:19:48 pm
I used Gorilla glue to put on new felt on that I bought at Lowes. It took a few hours for the glue to set and hold. So, I'm hoping that I should finish it in a few days. I work 12 hour shifts the next 2 days and won't  have time til then.
Title: Re: Outer window seal
Post by: WV Mike on December 05, 2014, 07:54:28 pm
Here is a picture of the universal seal cut to fit the Fiero and the original seal below it taken apart.


Here is the new seal.


And here it is being installed.
Title: Re: Outer window seal
Post by: WV Mike on January 01, 2015, 02:38:48 pm
Now I'm going to replace the inner window seals. I found that JCW-369355 for a 1990 Chevy Silverado truck is suppose to work. I'll let everyone know once I'm done.
Title: Re: Outer window seal
Post by: Fierofool on January 01, 2015, 09:37:19 pm
Can you detail for us what modifications you needed to do?  Special tools needed, time involved, etc.  What's the cost savings against other available dew wipes when you factor in your modification labor? 
Title: Re: Outer window seal
Post by: LostNotForgotton on January 01, 2015, 09:47:21 pm
I actually started replacing my outer dew wipes today and did a video step-by-step. I got as far as removing everything but the video is on hold for the moment because I have to order an outer door handle. I ordered the the dew wipes and the handle from the Fiero Store but didn't get the handle. Once it comes in I'll finish the video. I use the tool from Rodney Rickman. I can't do it without his tool. The real mystery is how to change those inner window brushes without removing tthe glass.
Title: Re: Outer window seal
Post by: Fierofool on January 01, 2015, 10:00:46 pm
I always loosen them when replacing the dew wipes, but I'm careful not to loosen enough that they drop because I've heard they're a real booger to get back in place.  I wonder if it would be possible to use a magnetic pickup to push them back up into place.  I'll have to try a practice removal and replacement of the inside pads next time I visit the pull-a-part yard. 
Title: Re: Outer window seal
Post by: WV Mike on January 02, 2015, 10:11:17 am
Can you detail for us what modifications you needed to do?  Special tools needed, time involved, etc.  What's the cost savings against other available dew wipes when you factor in your modification labor?

For the outer window seals, I paid $19.45 each with free shipping from JCWhitney. And, for the inner window seals, I paid $18.10 each with free shipping from JCWhitney. Plus, you can always find Promo codes for JCWhitney and save a few more dollars. For the outer window seals, all I had to do was cut them to the same shape as the originals. I used a gray sharpie marker to trace the out line, used a dremel tool to cut to shape, drilled screw holes, and riveted on the other removable parts as my picture shows. I bought the felt from Lowes for $4.17 plus tax, which I cut to shape and glued with gorilla glue to replace the old felt. Here is a link to the felt I used:

http://www.lowes.com/pd_54164-255-4740095N_0__?productId=3034727&Ntt=felt&pl=1&currentURL=%3FNtt%3Dfelt&facetInfo= (http://www.lowes.com/pd_54164-255-4740095N_0__?productId=3034727&Ntt=felt&pl=1&currentURL=%3FNtt%3Dfelt&facetInfo=)

I already had the tools, glue, and rivets. So, if you have these already, then you can save a lot more over buying them from someone or some store on the internet. Overall, I'd say you save about 50% at least if you have the tools already and the time to make them.
Title: Re: Outer window seal
Post by: WV Mike on January 02, 2015, 10:12:32 am
I actually started replacing my outer dew wipes today and did a video step-by-step. I got as far as removing everything but the video is on hold for the moment because I have to order an outer door handle. I ordered the the dew wipes and the handle from the Fiero Store but didn't get the handle. Once it comes in I'll finish the video. I use the tool from Rodney Rickman. I can't do it without his tool. The real mystery is how to change those inner window brushes without removing tthe glass.

That would be great to have a step by step video.
Title: Re: Outer window seal
Post by: TopNotch on January 02, 2015, 11:02:47 am
Title: Re: Outer window seal
Post by: LostNotForgotton on January 02, 2015, 12:03:11 pm
I always loosen them when replacing the dew wipes, but I'm careful not to loosen enough that they drop because I've heard they're a real booger to get back in place.  I wonder if it would be possible to use a magnetic pickup to push them back up into place.  I'll have to try a practice removal and replacement of the inside pads next time I visit the pull-a-part yard.

I guess they could be a pain to put back into place if you didn't have the right tools to reach down there and fish them back up. I didn't have much of a problem. I have a little dental type pick with a curved end that I've used to stick down into the bolt hole and pull them back up. I've even spun the brush around to see if I had a better chance at pulling it out backwards but that never worked either. Even after removing the outer dew wipe and pulling the window as far out as I could possibly get it I just can't get enough tilt on the inner brush to pull it out. Mine aren't really in bad shape but I bought new ones since I was already there but I've come to the conclusion that my inner brushes are staying in there for now.
Title: Re: Outer window seal
Post by: LostNotForgotton on January 02, 2015, 12:13:53 pm
I've actually seen those videos on replacing the dew wipes. Those videos actually introduced me to Rodney Dickman's tool which I ended up buying. There were a couple things that I wanted to improve on from those videos. 1) I wanted to show the process more as steps because in his video I had to watch all 8 videos to see how it was done and most of the video was watching him work while others chatted away. 2) I wanted to explain what I was doing so others can follow along better and 3) I wanted to address possible questions that I didn't have answered when I watched his video. For example; after watching his video and seeing him having to cut away the old rubber from the dew wipe so that Rodney's tool will reach the screw I wondered how are you going to put those screws back in without cutting the new dew wipe. Also, had I known ahead of time that those inner brushes wouldn't come out I wouldn't have bought them. His videos definitely helped me but I wanted to take it to the next level with my own spin on removal 8)
Title: Re: Outer window seal
Post by: Fierofool on January 02, 2015, 12:50:36 pm
Yes, that was an impromptu video and wasn't planned.  Though I had planned the tech session at the meeting, there were no plans for the video.  TopNotch just decided to video at the last moment, with his phone, I believe. 

The reason for cutting away the old dew wipe is because it's usually brittle and broken and of no use.  It makes access to those little screws much easier.  The new dew wipe is soft and supple and will allow you to get your fingers and dew wipe tool in there to replace the screws. 

Usually the inner felt pads are good since they aren't exposed to the rain and dirt that the outer pads encounter.  Unless they are scratching the inside of the window, I really see no need for replacement..  The inner seal is essentially to keep out noise and any air that might be forced into the door through drains, door handles and trim pieces. 
Title: Re: Outer window seal
Post by: LostNotForgotton on January 02, 2015, 01:38:32 pm
Yes, that was an impromptu video and wasn't planned.  Though I had planned the tech session at the meeting, there were no plans for the video.  TopNotch just decided to video at the last moment, with his phone, I believe. 

The reason for cutting away the old dew wipe is because it's usually brittle and broken and of no use.  It makes access to those little screws much easier.  The new dew wipe is soft and supple and will allow you to get your fingers and dew wipe tool in there to replace the screws. 

Usually the inner felt pads are good since they aren't exposed to the rain and dirt that the outer pads encounter.  Unless they are scratching the inside of the window, I really see no need for replacement..  The inner seal is essentially to keep out noise and any air that might be forced into the door through drains, door handles and trim pieces.

Wait so was that you in the video? It was helpful for me so I'm glad the impromptu video made it online. Without it I may have just skipped the dew wipe replacement when doing my FieroStore door speaker conversion.

I actually tried using the Rodney Dickman tool without cutting away the old rubber and came to the same conclusion. The old hardened rubber wasn't allowing me to get to the screws until I cut it away but after installing the new dew wipe it is soft enough to still allow access to the screws. It wasn't until I actually did the swap that I gained that knowledge so I thought it would be something that I would share in my version of the video to anyone looking to fix their dew wipes.
Title: Re: Outer window seal
Post by: Fierofool on January 02, 2015, 02:05:54 pm
Yep, It Be Me.  I usually use wood wedges of the kind you get at the building supply for squaring up case windows and doors before you nail them in.  You can use them to put pressure against the tool when trying to break the screws loose, and also for holding the window away from your fingers while you replace the screws.  Always put some never-seize on the screws when you replace them. 
Title: Re: Outer window seal
Post by: LostNotForgotton on January 02, 2015, 06:11:33 pm
Well it's now good to have a face to go along with the name ;) i like the wood idea as a wedge. I use my finger because they're skinny enough. I also use a magnetic pointer to catch the screws as they come out 8)
Title: Re: Outer window seal
Post by: Fierofool on January 02, 2015, 09:32:09 pm
There are a few other faces in our Members tab at the left.  Raydar, ron768 and ron768 1/2 (his wife) and me.

The skinny legs in the shorts just before I start to cut away the old wipe belong to Aerodonamic,   At the beginning of video 3 is CowsPatoot in the black Tshirt and Aerodonamic again.  Then the owner of the car in the black Pigeon Forge Tshirt is former member Jerry Thayer.  I forgot his username. 
Title: Re: Outer window seal
Post by: LostNotForgotton on January 10, 2015, 10:26:37 pm
So I finally got some time today to finish the outer dew wipe. I am left with one question. The Windows seem slower as if they are under pressure from the new brushes on the dew wipes. I bought them from the Fiero Store. Has anyone else had a similar issue? I did etch around the inner brushes and put them back exactly so it's not them. Any one have any problems like that ?
Title: Re: Outer window seal
Post by: f85gtron on January 11, 2015, 02:42:30 am
My Windows went up and down painfully slow after the dew wipe replacement. I gained a lot of window speed again by lubing up the window guides with wd40 and lubing up the window regulator.  Adjust the blocks at the top of the door properly (i had mine pushing to hard against the glass) 
Ron
Title: Re: Outer window seal
Post by: LostNotForgotton on January 16, 2015, 02:02:02 pm
I actually lubed up my window and power door locks with a nice bike chain lube and that seems to have worked really well. For the first time in years I can lock and unlock my door by pushing the button once ;) The lube helped the windows move a little better but was still a bit slow about mid way down so I rolled the windows up and took a flat head screwdriver and carefully pressed down and back on the window brushes to bend them back slightly. When I rolled the windows down they worked smoothly and the window guides still always maintains contact with the windows. Just have to be careful of how far you bend them. Didn't really take much at all to free up the window. Seems all good now  8)
Title: Re: Outer window seal
Post by: LostNotForgotton on January 23, 2015, 09:33:05 am
Well I decided to crack the whip and finish my dew wipe video. Hopefully someone will find it useful. I think it turned out pretty well at showing the process step-by-step.


Also wrapped up a rear sway bar install video. Now I just gotta finished editing my battery relocation, FieroStore door speaker panel and HUD (heads-up display) videos. Then I think I might be caught up. Just bought a 3800 engine and I'd like to make computer space to do a video log of that build  8)
Title: Re: Outer window seal
Post by: WV Mike on February 14, 2015, 02:11:43 pm
Just installed inner window seal. It isn't an exact matching replacement seal, but it does work. The part number is JCW-369355. I got it from JC Whitney. I had to cut the bottom tabs off of it and cut to size. I used a dremel tool and installed. Works good.