Georgia Fiero Club Forum

All Things Fiero => Tech Tips, Tech Questions => Topic started by: Donster on February 18, 2011, 03:29:47 pm

Title: I desperately need some help – Iron Duke
Post by: Donster on February 18, 2011, 03:29:47 pm
I have done some moderate repairs on an 85 Iron Duke....
Last weekend I replaced the water-pump, as I was told that the bearings were shot, so off I went and replaced it
The pump doesn't leak, but I had leaks elsewhere and planned to get around to them this weekend
Today the new water-pump started making the same noise and I could tell the belt was getting hot (it had snapped on me twice before, and that's when the bad water-pump started making sense). So to make sure, I adjusted the tension on the belt via alternator a bit, same noise...and then..........car won't start anymore
Cranks, but nothing else.
I know I'm a layman, but I have some knowledge of basic automechanics, I have sparks/ignition and I get fuel, but she won't fire up.
I'm also smart enough to know how dumb I am, so I need help.

Anyone willing to come out to my place and inspect her? Compensated of course.

HELP!

\D
Title: Re: I desperately need some help
Post by: Fierofool on February 18, 2011, 05:37:22 pm
I just replied to your email.  My wife says she has no plans for me tomorrow.
Title: Re: I desperately need some help
Post by: Donster on February 18, 2011, 05:46:41 pm
Awesome!
And yes, have hydraulic jack and stands

\D
Title: Re: I desperately need some help
Post by: Donster on February 19, 2011, 09:20:44 am
OK, so I get fuel past the filter, but the injector will not spray. If I spray starter fluid into the carb, she fires for about 2 seconds.

Anybody have an idea?
Title: Re: I desperately need some help
Post by: Donster on February 19, 2011, 10:26:18 pm
Thanks to FieroFool, we got her running again and located the squeel  ;D with his stethoscope, way to go Dr. Charles!
Can't express how much I appreciate it enough.
Swapping alternator in the AM, will update.

\D
Title: Re: I desperately need some help
Post by: Donster on February 20, 2011, 02:19:48 pm
replaced alternator this AM, ran for about 15 minutes, now coolant is just pouring out the bottom and she won't start again. I'm about to give up. Anybody interested in her?
Title: I desperately need some help
Post by: Donster on February 20, 2011, 07:55:24 pm
Waited about 2 hours and she started right up. Still leaking profusely

Overwhelmed with all the hints and tips I've been getting here in the forum  >:(
Title: Re: I desperately need some help
Post by: TopNotch on February 20, 2011, 09:35:34 pm
I only know about 87 and 88 dukes, but maybe yours has something similar. There's a quick connect connector under the intake manifold for the heater hose. Those connectors often corrode and leak.
Title: Re: I desperately need some help
Post by: Donster on February 20, 2011, 10:23:49 pm
Thanks, but it seems the leak is coming from the front right of the engine block, where it's virtually impossible to see. Intake is on the front, yes?
All dry there, inspected closely today while replacing the alternator and replacing the oil filter.
Although the water pump itself is not leaking, I am fearful the leak may be close to where the water-pump mount is connected to the engine. Also no water seeping out of the weep-hole.
Tires Plus had it up on a lift and couldn't locate it, Service Stations of America told me it was the Thermostat Housing, which they replaced and that is also leaking strongly again after less than a week. They didn't burp the system after replacing all that and I just noticed in time she was getting hot.
Title: Re: I desperately need some help
Post by: Fierofool on February 20, 2011, 10:31:43 pm
I was underneath the car and looked at that.  It's ok.  The leak is somewhere in the area of the water pump.  There was water around the sealing edges of the pan at the front corner where it had run down.  Problem is that it's blind up in that area and you can't tell where it's coming from.  

Just saw Don's new post.  I'm checking the P22 manual.  I suspected the water pump mount might be the problem.  I'll let you know what I find in the book.
Title: Re: I desperately need some help – Iron Duke
Post by: Donster on February 20, 2011, 10:33:34 pm
P22?
What is it and where can I get it if I need it?

Disregard, found and downloaded it @ FieroNews.net
Title: Re: I desperately need some help
Post by: Fierofool on February 20, 2011, 10:54:21 pm
I've been looking at Page 5 under the 84-86 engine assembly and my print is so poor that I really can't make out anything, but there is a mount that's 90 degrees to the water pump.  That may be the culprit.  My first inclination is that it was leaking around a bolt. 

The Haynes manual says to put a 1/8 bead of RTV on the pump as a sealant gasket, but Don says the 84 has a very thin paper gasket that should be applied dry or with just a small amount of copper gasket sealant.  He said it's very sensitive to pieces of old gaskets, tears and nicks. 
Title: Re: I desperately need some help
Post by: Donster on February 20, 2011, 11:48:04 pm
I am having the same issue with the quality of the P22 I downloaded, we might be using the same PDF
Title: Re: I desperately need some help
Post by: TopNotch on February 22, 2011, 02:29:14 pm
I have my duke engine out of my car and in the garage. It's an 88, but I imagine that the water pump is the same as yours. You're welcome to come over and take a look at it to see how it all fits together if you want to.
Title: Re: I desperately need some help
Post by: Donster on February 22, 2011, 08:39:43 pm
That would be great.
PM me your address and a good time to come look. At least I would be able to orientate myself as to what I may be dealing with.

Thnx.

\D
Title: Re: I desperately need some help
Post by: TopNotch on February 22, 2011, 09:01:59 pm
PM Sent.
Title: Re: I desperately need some help
Post by: Donster on February 22, 2011, 09:03:31 pm
Return PM sent  ;)
Title: Re: I desperately need some help
Post by: Donster on February 24, 2011, 04:18:39 pm
Took the rear right weel off and the inside fender-skirts, got under the car with a light and a mirror
I CANNOT FIND this darn leak!

Desperate Don
Title: Re: I desperately need some help
Post by: Donster on February 24, 2011, 06:42:11 pm
Yes, this was a cry for help!
Title: Re: I desperately need some help
Post by: Donster on February 24, 2011, 07:18:40 pm
New symptom; still leaking, then squeals, and the belt tears (third time now)
Water pump/alternator/harmonic balancer belt

????
Title: Re: I desperately need some help
Post by: TopNotch on February 24, 2011, 10:25:23 pm
How do the water pump and alternator feel when you turn them by hand?
Title: Re: I desperately need some help
Post by: Fierofool on February 24, 2011, 10:40:20 pm
Don, we may have to go back in and remove the water pump so we can get a better view in there.  It could be that the pulleys aren't lined up or that the water leak has gotten onto the belt and that will make is squeal. 

Pat, the pump is brand new.  The alternator was swapped out for one from the parts car, so if it is still squealing, it wouldn't be in either of those. 
Title: Re: I desperately need some help – Iron Duke
Post by: Donster on February 24, 2011, 10:53:52 pm
What Charlie said  ;D

But to answer your question Pat, they turn easy, pump has just a bit of resistance, but they also turn real quiet, so I think it may be an allignment issue, or I just totally messed things up somehow when I installed the new water pump
Title: Re: I desperately need some help
Post by: Donster on February 25, 2011, 07:08:58 pm
Update:
Replaced the gasket/O-Ring in the thermostat housing, no more leak there
Installed a new (again) water pump, as I'm getting good at it. Again, the water pump is not leaking, but I stll have a leak somewhere in that area.
While the pump was out, I tried looking at the water pump mount/adapter and couldn't see anything, especially no leaks, so I'm pretty much lost now.
Title: Re: I desperately need some help
Post by: Donster on February 26, 2011, 10:31:36 pm
Whit Charlie's help, we first thought the leak was gone, but it started leaking again. Even though we got her high up off the ground and got underneath her, we couldn't find/pinpoint the leak. It has to be coming from the water pump adapter / mount, which I guess can only be mended / repaired by dropping the engine, which I can't do.
Title: Re: I desperately need some help
Post by: Donster on February 27, 2011, 07:55:39 pm
Except for the doors, all panels from my black parts car have been swapped. Might do the doors during this next week.
For once I ran into absolutely no issues all day taking the panels, fenders and roof off of the 84. Little feeling of success creeping up and making me all warm and fuzzy.

Still leaking though.
Title: Re: I desperately need some help – Iron Duke
Post by: Donster on February 28, 2011, 06:43:19 pm
Testing PIP



Kewl
Title: Re: I desperately need some help
Post by: TopNotch on February 28, 2011, 10:03:24 pm
Still leaking though.

Is it still leaking a lot, or just a little? If just a little, have you considered adding stop leak? If it works, fine. If not, you're going to have to drop the engine anyway.
Title: Re: I desperately need some help
Post by: Donster on February 28, 2011, 10:20:36 pm
Seems you and Charlie think alike, he mentioned that also. Don't know if I'm really a fan of such additives, as I beleive a problem like that should normally be mended by replacing whatever is broken.
My fear is that the water pump mount on the block is cracked, which would account for 3 chewed-up belts since I've had it. A crack in the mount/adapter would possibly give enough tolerance, so that the pump no longer runs true to the other pullies and eventually fries the bearings and snaps the belt.
Found numerous people on Pennock's describing the the identical issues.

But in either case, you're right, the motor needs to come out, which I'm not capable of doing on my own. Like I mentioned before:
I'm smart enough to know how dumb I am.

And I'm still waiting on either Ashby or his son to get in touch with me, but I've just about given up on that. I'll try to find a local shop that's willing to do the work.

\D
Title: Re: I desperately need some help
Post by: Fierofool on February 28, 2011, 10:54:00 pm
There's still an 86 at Pullapart in Lithonia that has the replacement part still on it. 
Title: Re: I desperately need some help
Post by: Donster on March 01, 2011, 07:59:09 am
A Duke?
Title: Re: I desperately need some help
Post by: Fierofool on March 01, 2011, 11:03:16 am
Yes.  It's on row 201.  BTW, when you stripped out the 86 did you get the speaker mounting plates inside the B pillars?  There is an adapter of sorts that must be used.  The Lil' Duke Coupe didn't come with rear speakers so it probably doesn't have the adapter mounting plates.

Kevin donated a radio and rear speakers and thank you for the donation of the instrument panel housing.  The one on the Duke is weather cracked very badly. 
Title: Re: I desperately need some help
Post by: oldone on March 01, 2011, 11:42:18 am
don i don't know where you live but if you start looking for another shop theres one in cartersville called   " 41 auto repair service " that will work on fieros. its owned by a mexican gentleman called cirillo. he's installed a water pump for me a couple of years ago and know problems yet. i know its not next door to you but you might keep it in mind for future reference. the phone # is 1-678-431-3629
Title: Re: I desperately need some help
Post by: oldone on March 01, 2011, 12:00:00 pm
fierofool if you need the cluster board for the "duke" i've got one or two .
Title: Re: I desperately need some help
Post by: Donster on March 01, 2011, 12:56:31 pm
Yes.  It's on row 201.  BTW, when you stripped out the 86 did you get the speaker mounting plates inside the B pillars?  There is an adapter of sorts that must be used.  The Lil' Duke Coupe didn't come with rear speakers so it probably doesn't have the adapter mounting plates.

Kevin donated a radio and rear speakers and thank you for the donation of the instrument panel housing.  The one on the Duke is weather cracked very badly. 

First, you're welcome for the IP Housing.
Second, I need the speaker mounting plates for the 84, as I actually want to have the pillar speakers (which the 84 didn't come with) in addition to the head-rest speakers, sorry.

\D
Title: Re: I desperately need some help
Post by: Donster on March 01, 2011, 12:58:42 pm
don i don't know where you live but if you start looking for another shop theres one in cartersville called   " 41 auto repair service " that will work on fieros. its owned by a mexican gentleman called cirillo. he's installed a water pump for me a couple of years ago and know problems yet. i know its not next door to you but you might keep it in mind for future reference. the phone # is 1-678-431-3629

Thanks for the info, but being in Buford, it's a bit out of my way, but I'll keep it in mind.

\D
Title: Re: I desperately need some help
Post by: Fierofool on March 01, 2011, 05:44:20 pm
The duke may have them in the B pillars, but since it didn't have a radio, they may not be there.  If not, I'll find them in a yard somewhere.

OldOne, the Duke has the cluster there.  The housing was sun baked and cracked badly.  Don gave me one that he had removed the cluster from.  Just exactly what I needed.  I can install the 88 cluster into it. 
Title: Re: I desperately need some help
Post by: Donster on March 01, 2011, 08:09:00 pm
Did the Duke Coupe have speaker seats? The models with those usually don't even have the holes in the pillars if they came with speaker seats.
Title: Re: I desperately need some help
Post by: Fierofool on March 01, 2011, 09:06:37 pm
Only the 84 and 85 had speaker seats and they didn't have the speaker grills on the B pillar trim.  The B pillar speakers began with all 86 models.  It's quite possible that the 86 at pullapart still has the speaker adapters in it. 
Title: Re: I desperately need some help
Post by: Donster on March 02, 2011, 10:28:16 am
OK, after shopping and calling around, I think I'm going to try and get the tools I need to drop the engine myself. Not that I want to or even think I'm capable, but after all the BS and prices I've gotten from some of the garages/shops here in this area, I figure I can ruin this car all on my own and don't need their help doing it.

Too bad I never heard back from either Ashby or Lee.  >:(

\D
Title: Re: I desperately need some help
Post by: RobsFieros on March 02, 2011, 12:51:19 pm
If I could find a ride down there I'd look at it for you...but I'm stranded...
Title: Re: I desperately need some help – Iron Duke
Post by: Donster on March 02, 2011, 01:18:09 pm
Rob,
I have followed the threads and know what kind of predicament you are in after the accident. You offering help despite your situation shows the kind of caliber person you are and I truly appreciate it.
To counter; if you weren't 150 miles away up North, I'd come to you.  ;D

Thnx,

\D
Title: Re: I desperately need some help – Iron Duke
Post by: Donster on March 06, 2011, 04:37:52 pm
Water pump is squeeling again. This is the third WP since Jan.
Still leaks badly

Maybe a Fiero just isn't for me, as I'm running out of patience, time and money.

What frustrates me most is that this is actually an awesome Duke with low mileage (around 40k) and the only reason I bought the car.
Title: Re: I desperately need some help
Post by: Fierofool on March 06, 2011, 06:06:43 pm
I managed to get hold of Lee this afternoon and talked with him about it.  He's not really familiar with the 4's, but he said that Ashby had a 4 cylinder sitting in his shop that we could look at and try to figure out how things are put together.  He said he hadn't called because he's snowed under and wouldn't be able to help for a couple of weeks. 

Mel and I have appointments every day this week so the first day I'll have to go down there with you is Sunday.  Then the next day I will have is Thursday the 17th. 
Title: Re: I desperately need some help
Post by: Donster on March 06, 2011, 06:56:28 pm
No worries my friend, you've helped enough and I really appreciate it. Spoke to Ashby myself today and he told me pretty much the same thing.

I'll manage.

\D
Title: Re: I desperately need some help
Post by: Fierofool on March 06, 2011, 07:41:24 pm
I checked with the owner of the cherry picker I'm storing and he said it would be OK for you to use it.  We'll be back home tomorrow afternoon if you want it. 
Title: Re: I desperately need some help
Post by: RobsFieros on March 07, 2011, 09:43:19 am
Stay ready for surprises,,,Fiero members will surprise you by sometimes dropping by to help you out. Plus...send me a pm with your address...
Title: Re: I desperately need some help
Post by: Donster on March 07, 2011, 09:57:37 am
FieroFool has been awesome, so yes, I'm aware of what can happen  ;D
Title: Re: I desperately need some help
Post by: cogcaviz24 on March 07, 2011, 06:52:12 pm
i like your avatar  ;D
Title: Re: I desperately need some help
Post by: Donster on March 07, 2011, 09:17:20 pm
i like your avatar  ;D

 ;D
Title: Re: I desperately need some help – Iron Duke
Post by: Donster on March 08, 2011, 11:24:54 am
Well, at least she is all black now.
ThaDriver has offered his help, so I'll be taking her to his shop sometime this week to see if we can finally put this to rest and then I think I'm going to try and sell the car once fixed. Or sell even if it's not fixed.

Here is what she looks like now:



\D
Title: Re: I desperately need some help – Iron Duke
Post by: Donster on March 08, 2011, 05:05:22 pm
i like your avatar  ;D

But did you notice, my avatar is a chop-top!  ;D
Title: Re: I desperately need some help
Post by: cogcaviz24 on March 08, 2011, 07:04:43 pm
 ;D ;D
Title: Re: I desperately need some help
Post by: oldone on March 09, 2011, 06:07:52 pm
don did you ever talk to whodeanie about your duke problems? he has a shop right in woodstock and does everything from "a" to "z" in fieros and hes one our members. hes about to start a thread on PENNOCKS on rebuilding a duke. if you haven't talked to him about your duke problems you should b/4 you go any further. you can send him a personal message by clicking on members and finding his name. dean can probably can help you fix your problem.
Title: Re: I desperately need some help
Post by: Donster on March 09, 2011, 06:19:52 pm
Thanks for the info, but at this point it is easier for me to drive to ThaDriver than all the way to Woodstock, but if we can't fix it I'll give him a call, I've got his number.

\D
Title: Re: I desperately need some help
Post by: Donster on March 09, 2011, 06:53:32 pm
i like your avatar  ;D

Not only a Chop-Top now, but also has a GT Wing on it

 ;D
Title: Re: I desperately need some help – Iron Duke
Post by: Donster on March 11, 2011, 09:44:18 pm
YEAH!
SUCCESS! Arrived at Paul's today after driving about 50 miles, and obviously running the engine for a while with additive in it did the trick!
She's bone-dry underneath, got back home after another 50 miles and checked, DRY!
Ran at about 180 degrees there and back, no water missing. Did about 75 -90 mph on the way home - no issues.
The sqealing came from my second bad alternator, which Paul noticed right away, got a new one, Paul installed it and she's a nice little driving car again, just idles a bit high. All she needs now is a new coat of paint.

Much obliged Paul, you're awesome!

\D
Title: Re: I desperately need some help
Post by: Tha Driver on March 12, 2011, 04:56:47 am
Thanks Don,
Was a pleasure meeting & chatting with you & your wife. Glad the lil' duke is running well again.
~ Paul
aka "Tha Driver"

Doing the work of 3 men: Larry, Mo, and Curly.
Title: Re: I desperately need some help
Post by: meatloafsandwich on March 12, 2011, 08:37:22 pm
Hey Don,
 Does this mean that you don't need the water pump mounting plate?
BTW... The wheels look great! And I don't know who enjoyed the first ride in 4 years more, Me or the car!!!

Thanks a bunch for your help
Robert
Title: Re: I desperately need some help
Post by: Donster on March 12, 2011, 10:12:58 pm
Robert,
Sorry, I wanted to send you an email and tell you I don't need the plate anymore, hope you didn't pick it up already.
Glad you like the wheels, was my pleasure parting with them  ;D

\D
Title: Re: I desperately need some help
Post by: Donster on March 13, 2011, 10:03:23 pm
BTW, when you stripped out the 86 did you get the speaker mounting plates inside the B pillars?  There is an adapter of sorts that must be used.  The Lil' Duke Coupe didn't come with rear speakers so it probably doesn't have the adapter mounting plates.

Still need them? Turns out the lil' 84 Dukie (My wife's name for it  ;D) doensn't have the holes inside the pillars (in the metal under the panel), so I have the oval speakers AND the mounting plates.

Let me know.

\D
Title: Re: I desperately need some help
Post by: Fierofool on March 13, 2011, 10:41:14 pm
Yes, I sure do.  I haven't gotten into it yet, but I don't expect the mounting plates to be there.  I've already upgraded the radio to one with an equalizer.  The PO had a Hitachi low end radio in it and they cut all the wires.   Kevin (88_4mula) came over and put all the wiring back together. 

I sorted through my wheels and got the 4 with the best finish, had the nails removed from the tires, so now it's roadworthy, but the rear brakes are worn almost to their limits.  Got to install the new pads I bought. 
Title: Re: I desperately need some help – Iron Duke
Post by: Donster on March 13, 2011, 10:42:58 pm
ok, consider them yours
But look under the panels to see if the holes are cut into the metal, or you won't be able to mount speakers there.

\D
Title: Re: I desperately need some help
Post by: Fierofool on March 14, 2011, 07:59:02 am
All 86, 87, and 88 came with provisions for B pillar speakers.  Just the 84 and 85 that had speaker seats didn't have the cutouts. 
Title: Re: I desperately need some help
Post by: Donster on March 14, 2011, 08:47:00 am
noted
Title: Re: I desperately need some help
Post by: sixgun6 on March 19, 2011, 09:33:33 pm
you need to put about 13- 15 lbs of pressure on the system with a pump then you can get up under and find the leak
Title: Re: I desperately need some help – Iron Duke
Post by: Donster on March 19, 2011, 11:27:37 pm
Thanks, but the leak has disappeared.
Also have corrected the electrical issue.
Seems that after the alternator was replaced, the radio started cutting out while driving, sometimes it wouldn't start and sometimes the starter was really stuttering or there was absolutely NO POWER AT ALL, no chime, no gauge lights, nothing, completely dead.
Wiggling the positive cable would restore power, so I jacked the car up, got underneath and checked the cable on the starter: Nut was completely loose. Tightened it up and problem went away.
All good now

Thank you to everybody that provided help and tips and hints, especially FieroFool, ThaDriver & Aerodonamic.

\D
Title: Re: I desperately need some help
Post by: Donster on March 23, 2011, 08:46:17 am
UPDATE:
After about 400 miles, still no leak and running nice and quiet.
High RPMs were due to a vacuum leak, hose replaced, fixed, idles at approx 1k, warm or cold

Dare I say she's ready for Tybee Island?  ;D

\D
Title: Re: I desperately need some help
Post by: TopNotch on March 23, 2011, 03:21:26 pm
Dare I say she's ready for Tybee Island?  ;D
\D

At the very least, for the club meeting on April 9.
Title: Re: I desperately need some help
Post by: Donster on March 23, 2011, 03:27:51 pm
count us in.
Any word on the 2011 club decals?

\D
Title: Re: I desperately need some help
Post by: TopNotch on March 23, 2011, 05:59:16 pm
Hopefully, we'll have them at the next meeting.
Title: Re: I desperately need some help
Post by: 85GT on March 24, 2011, 08:46:32 am
hey don, sounds like you got it... hopefully no more problems.....
Title: Re: I desperately need some help
Post by: Donster on March 24, 2011, 09:15:27 am
yes, thnx, keeping my fingers crossed  ;D

Still interested in the seats?

\D