...just in time for winter.
This is new territory for me.
Since the Caddy compressor died a slow death, and the system had been repaired and patched "piecemeal" since the 4.9 was swapped in, I decided to start from square one, to eliminate the possibility of contaminating a new compressor.
I disassembled and flushed the entire system, including the condenser, evaporator, and all the lines.
Replaced all the O-rings with the exception of the one under the spare tire well. Examined that one, and there was no evidence of leakage, so I left it alone.
Found a brand new compressor that is supposed to be a replacement for the Cadillac 4.9 compressor. I lucked out in that it had a dummy plug that allowed the installation of a high pressure cutout switch, which is MISSING FROM ALL FIERO FACTORY SWAPS. The stock 4.9 compressor just has a blank casting that does not allow for the installation of any switches, as the Fiero compressor has. Normally, this wouldn't be a big deal, right up until it is.
Flushed everything with mineral spirits, and then lacquer thinner; then blew them out with compressed air.
So it's done. Cools nicely. I didn't bother measuring with the thermometer, since it's cool outside, but it's blowing colder than it has in a while.
If anyone has specific questions, please feel free to ask. Having never done this before, I researched this to a fare-the-well before and during the process.